This industrial pumping system was designed to handle medium flows of process wastewater created from cleaning cycles at the Merck Animal Health facility. The wastewater was specified with highly variable pH conditions, so the pumping system was designed with a double-wall fiberglass sump with leak detection. All of the submersible components in the well were constructed of stainless steel, including the Tsurumi duplex submersible pumps. The pumping system electrical controls comprised a UL listed panel with SCADA integration.
TVA Power Plant|West Paducah, KY|50 GPM - 67.7' TDH
This industrial power plant needed a package lift station to meet the requirements for municipal wastewater. The 23-foot-deep sump holds duplex Goulds submersible sewage pumps specified to meet the 50 gpm maximum flow requirements. A precast concrete valve vault contains the system valves and a force main junction. Both the below-grade wet well and valve vault are pedestrian rated. Liquid level-sensing controls are a pressure transducer and floats for backup. The outdoor control panel includes a receptacle for an owner supplied onsite generator.
PG&E Power Plant|Colusa, CA|300 GPM - 23' TDH
These three package lift stations were designed to meet medium flows of industrial process water with added low flows of industrial stormwater and wastewater. Submersible centrifugal pumps in a duplex configuration were specified to meet the peak flows and water chemistry identified for each pump station. UL listed control panels with floats for liquid level-sensing and basic alarms comprise the system controls for the lift stations. These packaged lift stations were integrated into stormwater, processing, and wastewater plans for the new construction of the Colusa Generating Station.
Tesoro Corporation|Port Angeles, WA|400 GPM - 30' TDH
A remote Tesoro Corporation industrial site needed this stormwater pump station to handle water discharged from an oil/water separator which processes on-site runoff. Submersible centrifugal pumps were used in a duplex configuration in this shallow wet well. The 7.5 hp Ebara explosion-proof pumps were sized to meet low flow, medium head conditions for stormwater. Check valves and plug valves were integrated into the discharge piping in the well for a simple and cost-effective design. The precast concrete wet well and the access hatch are both pedestrian rated.
Culbertson Power Plant|Culbertson, CA|100 GPM - 25' TDH
This power generation facility installed a package lift station designed for medium sewage flows of industrial wastewater. To protect the submersible solids-handling pumps, an inlet line deflector panel was included in the design. The wet well was protected from off-gassing and corrosion by an interlocking fiberglass lining. Conductive probes are used for primary and backup liquid level-sensing with an outdoor UL listed control panel. The panel is outfitted with a basic alarm and an autodialer for telecommunications.